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  • Solid Axle Mechanized Testers (SAMTs)
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Home Products Metals Testing Solid Axle Mechanized Testers (SAMTs)

Solid Axle Mechanized Testers (SAMTs)

For your Axle Inspections

The Waygate SAMT (Solid Axle Mechanized Tester) is an advanced ultrasonic inspection system engineered specifically for rapid, reliable testing of solid axles in automotive and transportation sectors. Designed to significantly reduce inspection times, the SAMT completes comprehensive axle evaluations in under five minutes, boosting throughput without compromising accuracy.

Integrated with the powerful Mentor UT phased array platform, the SAMT offers customizable workflows tailored to different axle designs. Its advanced data processing capabilities filter out irrelevant signals, enabling focused detection of critical flaws such as cracks, inclusions, and other structural defects that could affect axle performance and safety.

Equipped with versatile phased array probes and seamless reporting features, the SAMT simplifies inspection workflows and documentation. This system helps manufacturers and service providers maintain high-quality standards, improve productivity, and ensure the safety and reliability of solid axles throughout their lifecycle.

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Features
  • Rapid Inspection: Enables full axle inspections in under five minutes, significantly reducing inspection time.
  • Advanced Data Processing: Utilizes grouping functionality to eliminate non-relevant portions of A-scans, focusing analysis on critical areas.
  • Customizable Workflows: Supports tailored workflows per axle design using Mentor Create software, accommodating various axle configurations.
  • High-Resolution Scanning: Offers flexible instrument configuration options, including circumferential resolution of ≥1°, ensuring detailed inspection coverage.
  • Seamless Reporting: Facilitates easy documentation and reporting through the integrated reporting function of Mentor UT.
  • Probe Compatibility: Compatible with replaceable phased array transducers with 32 or 16 elements operating at 2 or 4 MHz with a 0° wedge.
Applications
  • Automotive solid axle inspection
  • Heavy truck axle testing
  • Railcar axle inspection
  • Off-highway vehicle axle testing
  • Axle manufacturing quality control
  • Maintenance and repair facility inspections
Technical Data
Parameter Specification
Inspection Time Under 5 minutes per axle
Inspection Method Phased Array Ultrasonic Testing (PAUT)
Instrument Platform Mentor UT
Probe Types Phased array transducers with 16 or 32 elements
Probe Frequency 2 MHz or 4 MHz
Wedge Angle 0° wedge
Circumferential Resolution ≥1°
Data Processing Grouping functionality to eliminate irrelevant A-scan portions
Workflow Configuration Customizable via Mentor Create software
Reporting Integrated reporting within Mentor UT
Application Solid axle inspection in automotive and transportation sectors
Maintenance User-friendly with replaceable probes
  • Tags: Automotive, axle testing, customizable workflow, defect detection, mechanized tester, Mentor UT, Phased Array, rapid inspection, solid axle inspection, transportation, ultrasonic testing

Tags:

ultrasonic testing, phased array, solid axle inspection, Mentor UT, automotive, transportation, rapid inspection, defect detection, axle testing, customizable workflow, mechanized tester

Metals Testing, Phased Array Ultrasonic Testing, Ultrasonic Testing

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