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Home Products Metals Testing USM100

USM100

Newest Standard in Flaw Detection

Experience precision, power, and performance in the palm of your hand with the Krautkrämer USM 100—a cutting-edge ultrasonic flaw detector designed for today’s most demanding inspection environments. Built to deliver reliable results under pressure, the USM 100 combines a sleek, lightweight design with an intuitive touchscreen interface, offering fast setup and real-time insights with minimal training.

Engineered for extreme conditions, the USM 100 features a rugged, IP67-rated housing, glove-compatible controls, and hot-swappable batteries for all-day performance in the field. Advanced ultrasonic capabilities—including DAC, DGS, AWS, and high-resolution A-scan/B-scan/C-scan imaging—ensure accurate defect detection across welds, forgings, castings, and composites.

Whether you’re inspecting pipelines, railways, or structural components, the USM 100 keeps you connected and in control. With seamless cloud integration, remote data access, and app-based workflow customization, it’s more than an instrument—it’s your digital partner in non-destructive testing.

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Features

Ultrasonic Testing Standards Support:
Compatible with industry standards including TCG (Time Corrected Gain), DAC (Distance Amplitude Correction), DGS (Distance Gain Size), AWS D1.1/1.5 (welding codes), and API for comprehensive flaw detection.

Measurement & Display Options: 

Supports multiple units (mm, inches, microseconds, %, dB) to adapt to user preferences and application requirements.

Gate Configuration:
Three configurable gates for flexible flaw detection, including an interface gate for surface tracking and precise signal gating.

Advanced Connectivity and Data Management:

  • Secure cloud storage enables easy access, sharing, and backup of inspection data.
  • Remote calibration capability reduces downtime by allowing annual calibration without shipping the device.
  • Integration with InspectionWorks public app store allows downloading or creating custom apps to tailor inspection workflows.
  • Remote access for real-time device monitoring and fleet management enhances operational efficiency.

User Interface & Ergonomics:

  • Large 7-inch widescreen LCD with 1024 x 600 resolution for clear visibility in various lighting conditions.
  • Touchscreen combined with physical buttons supports both right- and left-handed users.
  • Lightweight design at 1.2 kg (with batteries) ensures easy portability for fieldwork.
  • Robust construction meets IP67 rating for dust and water resistance; tested for drops and vibrations to withstand tough industrial environments.

Signal Enhancement Features:

  • Real-time averaging of A-scan signals reduces noise and improves defect detectability.
  • Interface gate tracking maintains consistent time-of-flight measurements even with surface irregularities.
  • Customizable digital filters allow users to optimize signal quality based on material and defect characteristics.

Mobile & Remote Integration:
Compatible with iOS apps to augment ultrasonic data with images, geolocation, and contextual information, enhancing traceability and reporting.

Pro Edition Exclusive Features:

  • B and C scan imaging for real-time 2D and 3D visualization of ultrasonic data, enabling advanced defect analysis.
  • Integration with PC Live software for remote device control.
  • Enrich smartphone app for adding contextual data such as photos and GPS locations.
  • Predictive maintenance support through improved data traceability and inspection efficiency.
Applications
  • Weld inspection
  • Corrosion inspection
  • Inspection of forging and castings
  • Inspection of rails
  • Inspection of composites
  • Nuclear plant inspections
Technical Data
Technical Parameter Specification
Ultrasonic Standards Supported TCG, DAC, DGS, AWS D1.1/1.5, API
Measurement Units mm, inches, µs, %, dB
Number of Gates 3 gates (1 interface gate)
Time-of-Flight Resolution 2.5 nanoseconds
Pulse Type Negative unipolar pulse
Pulse Width Range 40 ns – 2500 ns
Display 7″ widescreen LCD, 1024 x 600 pixels
User Interface Touchscreen + physical buttons
Weight (with batteries) 1.2 kg
Battery Type Lithium-ion, hot-swappable
Battery Life Approx. 5 hours
Ingress Protection IP67 (dust & water resistant)
Drop & Vibration Resistance Tested to industrial standards
Digitization Frequency 100 MHz
Signal Processing Frequency Up to 400 MHz
Internal Memory 32 GB
Max Data Points Storage Up to 3000 x 3000 data points
Operating Temperature -10°C to 50°C
Storage Temperature -20°C to 70°C
Power Input 15V DC
Connectivity Cloud storage, remote calibration, app customization, remote monitoring
Additional Features (Pro Edition) B/C scan imaging, PC Live remote control, Enrich app integration, predictive maintenance support

Tags:

UT Flaw,  Ultrasonic flaw detector, NDT, non-destructive testing, industrial inspection, weld inspection, corrosion monitoring, ultrasound testing, Waygate Technologies, USM100, portable ultrasonic, ultrasonic testing equipment, inspection tools, rugged design, cloud connected, predictive maintenance, B scan, C scan, battery powered, IP67 rated, remote calibration

Metals Testing, Ultrasonic Flaw Detection, Ultrasonic Testing

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